ASQ CQI Q&A - in .pdf

  • Exam Code: CQI
  • Exam Name: ASQ Certified Quality Inspector
  • Q & A: 310 Questions and Answers
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  • Exam Code: CQI
  • Exam Name: ASQ Certified Quality Inspector
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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Quality Assurance22%- Quality Audits and Documentation
  • 1. Document control
  • 2. Record keeping and traceability
  • 3. Audit types (internal, external, product, process)
- Root Cause Analysis and Corrective Action
  • 1. Material Review Board (MRB)
  • 2. Corrective and Preventive Actions (CAPA)
  • 3. 5 Whys, Fishbone diagrams
  • 4. Nonconforming product control
- Statistical Process Control (SPC)
  • 1. Variables and attributes data
  • 2. Process capability (Cp, Cpk)
  • 3. Control charts (X-bar, R, p, c charts)
- Quality Basics
  • 1. Customer-supplier relations
  • 2. Quality management systems (ISO 9001 overview)
  • 3. Cost of quality (prevention, appraisal, failure)
Topic 2: Metrology26%- Common Measurement Tools
  • 1. Micrometers (outside, inside, depth)
  • 2. Calipers (dial, digital, vernier)
  • 3. Dial indicators
  • 4. Gauge blocks
  • 5. Pin gauges, thread gauges, ring gauges
  • 6. Height gauges
- Calibration
  • 1. Calibration systems and schedules
  • 2. Out-of-calibration procedures
  • 3. Traceability to national standards (NIST)
- Special Measurement Equipment
  • 1. Coordinate Measuring Machines (CMM)
  • 2. Hardness testers
  • 3. Optical comparators (shadow graphs)
  • 4. Thread measuring wires
  • 5. Surface plates and height standards
- Measurement Techniques
  • 1. Linear and dimensional measurement
  • 2. Angular measurement
  • 3. Gauge R&R (Repeatability and Reproducibility)
  • 4. Surface finish measurement
  • 5. Thread measurement
Topic 3: Inspection and Test33%- Inspection Planning and Processes
  • 1. First Article Inspection (FAI)
  • 2. Final Inspection
  • 3. Receiving Inspection
  • 4. In-Process Inspection (IPI)
- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Magnetic particle testing
  • 3. Visual inspection
- Sampling
  • 1. AQL (Acceptable Quality Level)
  • 2. OC curves
  • 3. Sampling concepts (lot, sample size)
  • 4. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- Blueprint Reading
  • 1. Drawing types and views
  • 2. Material and finish specifications
  • 3. Dimensioning and tolerancing (GD&T basics)
  • 4. Symbols and abbreviations
Topic 4: Technical Mathematics19%- Trigonometry
  • 1. Pythagorean theorem
  • 2. Trigonometric functions (sine, cosine, tangent)
  • 3. Right triangle solutions
- Geometry
  • 1. Properties of circles, angles, and triangles
  • 2. Coordinate systems (polar, Cartesian)
  • 3. Area, volume, and perimeter calculations
- Basic Shop Math
  • 1. Arithmetic operations (addition, subtraction, multiplication, division)
  • 2. Fractions, decimals, and percentages
  • 3. Order of operations
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Algebra
  • 1. Linear equations
  • 2. Ratio and proportion
  • 3. Transposition of formulas

ASQ Certified Quality Inspector Sample Questions:

1. What is the scientific notation for 445.5?
Response:

A) -4.455 x 102
B) 4.455 x 102
C) 4.455 x 10-2
D) -4.455 x 10-2


2. The main reasons for material traceability include:
Response:

A) All of the above
B) Limit economic exposure in recalls
C) Avoid inadvertent mixing of materials
D) Control use of non-conforming materials


3. Which of the following is best described as a piece of electronic test equipment that allows signals of voltage to be displayed as a two-dimensional graph?
Response:

A) Ultrasonic
B) Pyrometer
C) Multimeter
D) Oscilloscope


4. Which of the following is a benefit of radiographic inspection?
Response:

A) Ability to detect internal flaws
B) The ability to detect significant variations in composition
C) All of the above
D) Permanent record of raw inspection data


5. A rectangle has dimensions 3 5/8 inches and 6 3/4 inches. Find the area of the rectangle to the nearest 0.1 in 22.
Response:

A) 25.2 in 22
B) 22.8 in 22
C) 25.7 in 22
D) 24.5 in 22


Solutions:

Question # 1
Answer: B
Question # 2
Answer: A
Question # 3
Answer: D
Question # 4
Answer: C
Question # 5
Answer: D

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